CNC cermet cutting inserts, also known as cermet inserts, are a type of cutting tool used in CNC (Computer Numerical Control) machining processes. Cermet is a composite material that combines ceramic and metallic elements, typically titanium carbide (TiC) and nickel (Ni). These inserts are specifically designed for high-speed cutting operations and are known for their excellent wear resistance, heat resistance, and toughness.
Here are some key features and advantages of CNC cermet cutting inserts:
Material Composition: CNC cermet cutting inserts consist of a ceramic matrix (titanium carbide) reinforced with metallic elements (nickel). This combination provides a balance of hardness, toughness, and heat resistance.
Wear Resistance: Cermet inserts offer exceptional wear resistance, allowing them to withstand the high temperatures and abrasive forces encountered during machining. This results in extended tool life and reduced tool change frequency.
Heat Resistance: Cermet materials have high melting points and can withstand elevated temperatures generated during high-speed cutting operations. This helps to prevent tool deformation and maintain cutting performance.
Surface Finish: Cermet inserts can produce excellent surface finishes on the workpiece due to their sharp cutting edges and low cutting forces. This is particularly advantageous for applications that require high precision and surface quality.
Cutting Speeds: CNC cermet cutting inserts are designed for high-speed machining applications. They can effectively handle increased cutting speeds, resulting in improved productivity and reduced machining time.
Versatility: Cermet inserts can be used for a wide range of materials, including steel, stainless steel, cast iron, and heat-resistant alloys. They are suitable for both roughing and finishing operations.
Chip Control: Cermet inserts are engineered to provide efficient chip control, reducing chip size and promoting chip evacuation. This helps to prevent chip clogging and improve machining efficiency.
Stability: The combination of ceramic and metallic elements in cermet inserts provides stability and resistance to vibration during cutting, resulting in improved cutting performance and dimensional accuracy.
It's important to note that CNC cermet cutting inserts are specific to CNC machining processes and require appropriate tool holders and machinery for their effective use. The selection of the right cermet insert depends on factors such as the material being machined, cutting parameters, and desired machining outcomes.